Technical & Reference Section > Tech and Restoration

Stupid Headset question . . .

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The VW Doc:
. . . I cant believe I am asking this, but here goes!
I got the burner back from the powder coaters today and thought I would start the re-assembly.

Start with something easy - put the forks on the bike!

Unpacked the headset and laid it out as i thought it should go (checked with diagrams so I knew I was correct) and went to fit the bottom race (crown race?) to the forks to find it is a loose fit!?!?!?
Thought that the blasters must have removed soemthing, so thought I would check the old headset pieces from another set of forks - the same issue.
Tried the old headset back on the forks they came from - this is loose also?

I am stumped - I cant beloeve it "gets tight" when you do it all up?

 :wtf:

rick1970:
oh dear  :-\ when you say crown race do you mean the bearing cup thingy that knocks onto forks first is loose ?

DJL:
Is it one of the cheap,  halfords db headsets?  If so,  that race always seems to be loose....

The VW Doc:

--- Quote from: rick1970 on May 11, 2011, 08:04 PM ---oh dear  :-\ when you say crown race do you mean the bearing cup thingy that knocks onto forks first is loose ?

--- End quote ---

Yeah, thats the one


--- Quote from: DJL on May 11, 2011, 08:20 PM ---Is it one of the cheap,  halfords db headsets?  If so,  that race always seems to be loose....

--- End quote ---

No, it wasn't a "Halfords cheapie" - the odd one is that the headset that came from my DP Firebird is also a really loose fit on the forks.

The cups for both sets of headsets are also a loose fit (well not "interference" fit into the frame - but with the top hand tight, and the nut locked down there is no play at all!!??

Well, the truth will out when I try to ride it! - if it all falls apart then it will be a "Show Bike" only!!  :LolLolLolLol:

rick1970:
weird ! im no expert but im guessing its not a 1 inch set you need and some other size you need advice from the burner dudes  :daumenhoch:

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