Technical & Reference Section > Tech and Restoration

Benders - any others in here? (tips and tricks)

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punkdSICO:
Wooh!!  Finally managed to get some levers Im happy with:

The below pic shows the angle I have added.  Originally, the lever would have been straight down but I have pushed it back about 15 degrees.



This pic shows how not to do it..!!  I did the first lever using two spanners with no protection:



This is my second attemd, with only minimal damage.  Again, I could have done better than this with a little hindsight.




Ohers have mentioned using a blow torch, but I dont have one.  Also, not sure how much paint damage this would do..

Now I just need to decide if I want to put my old school Dia Compes back on the bike, after a little bending.  Eitherway, ill replace the trashed lever with a new one (my local store has them on offer for sub-£10)

My tips for safe bending:

* remove the lever from the brake housing
* put something metal inbetween the levers two arms that the bolt goes through.  I did not do this for the first lever and the vice colapsed the arms slightly.  I then had the task of getting them back straight again..
* Use a vice and protect any metal on metal contact
* Have the lever poking out of the vice with the bend point on the edge of the vice
* Putting a bit of wood between the lever and your hammer, hit the wood frickin hard.  Then it it even frickin harder!!
* Start off by practicing with a lever you dont mind spoiling. With practice, you can bend with little/no paint damage.ta,

Paul


Dark Diggler:
Currently Hunterdubber is the biggest Bender on here  :daumenhoch:

waza04:
nice bit of bending........... :(  would have just dropped some tech4's on!  :daumenhoch:

punkdSICO:

--- Quote from: waza04 on May 15, 2011, 08:27 PM ---nice bit of bending........... :(  would have just dropped some tech4's on!  :daumenhoch:

--- End quote ---
Yeah, someone else mentioned Tech4s but, they only bend in the one direction and dont follow the bars back.  I know that is hard to explain but, althought the Dirty Harries are bent-t'feck, until I whacked them with a hammer, they were sticking out into space and nowhere near where I wanted them to be..

ta,

Paul

firebird4130:
I usually wrap a cloth round the lever or a bit of electrical tape  stick a seatpost over it and bend away

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