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Technical & Reference Section => Tech and Restoration => Topic started by: tobytyke on August 24, 2011, 05:20 PM

Title: Stem help !!
Post by: tobytyke on August 24, 2011, 05:20 PM
My new build arrived today

The stem Allen bolt is fooked, rounded out & rusted to Fook

Need it off  as to get the forks off

Any tips  :-\

Lee  :idiot2:
Title: Re: Stem help !!
Post by: Peter J on August 24, 2011, 05:46 PM
Drill (better if you know someone with a pillar drill)

A steady hand

and a rubber hammer  :daumenhoch:

Oh and WD40

Title: Re: Stem help !!
Post by: theRuler on August 24, 2011, 05:53 PM
If it protrudes from the stem, an external stud extractor would do the job.
Title: Re: Stem help !!
Post by: tobytyke on August 24, 2011, 06:10 PM
The bolt is not protruding
Just tried drilling with no impact what so ever
 :idiot2: :'( >:D  :2gunsfiring_v1: :2gunsfiring_v1:
Title: Re: Stem help !!
Post by: theRuler on August 24, 2011, 06:50 PM
Get a hold of some spline bits.

The one for VW driveshafts is just a fraction bigger than a 6mm allen key - you should be able to get this spline bit at a good car accessory shop.

Get this VW driveshaft spline bit, and hammer it into the the allen bolt.

Also before you do it,  pour a kettle of boiling water over it - the heat may help you out.
Title: Re: Stem help !!
Post by: stidds on August 24, 2011, 06:50 PM
put up a picture of the offending bolt so we can see what we are dealing with.
Title: Re: Stem help !!
Post by: Peter J on August 24, 2011, 07:01 PM
put up a picture of the offending bolt so we can see what we are dealing with.

 :daumenhoch:
Title: Re: Stem help !!
Post by: tobytyke on August 24, 2011, 07:12 PM
Desperate times calls for desperate measures

Hack sawed the Cnut off  >:D

Wanted to keep the forks as now the remainder of the stem & wedge etc is stuck firm

Lee  ;)

Title: Re: Stem help !!
Post by: theRuler on August 24, 2011, 07:15 PM
So the bolt didn't protrude, but you managed to hacksaw it off?

Or - you hacksawed through the stem????? 
Title: Re: Stem help !!
Post by: tobytyke on August 24, 2011, 07:17 PM
Through the stem, pics to follow
Title: Re: Stem help !!
Post by: theRuler on August 24, 2011, 07:17 PM
Bet that stem took some sawage!

Is there a bunch of stem junk stuck in the fork's steerer tube now?
Title: Re: Stem help !!
Post by: rooski on August 24, 2011, 07:23 PM
Gonna be hard to get the rest out now :(
Title: Re: Stem help !!
Post by: tobytyke on August 24, 2011, 07:29 PM
Through the stem, pics to follow

Cowboy  ;D ;D ;D

Bru  :daumenhoch:
:LolLolLolLol: :LolLolLolLol:

This is what I'm left with on the forks

(http://www.radbmx.co.uk/archive/albums/oo219/tobytyke0_1/015aa577.jpg)

If anyone knows or can get the remainder of the stem out for me
I would be eternally grateful

Would like to keep the forks original to the frame
Or should I just get another set

Lee  :D
Title: Re: Stem help !!
Post by: Peter J on August 24, 2011, 07:32 PM
What stem was it ?

Title: Re: Stem help !!
Post by: theRuler on August 24, 2011, 07:35 PM
Hammer the shit out of it from underneath.

Be sure that the drift you use fits nicely in the steerer tube.

Maybe give it a tap at the top too, to break the seal.

I wish you had tried my spline tool method in the allen bolt. You could have used the stem itself to shift the shaft!


But you could start by whacking the bolt itself - maybe push the wedge bit down and free off the steerer tube.

Good luck . . . !
Title: Re: Stem help !!
Post by: tobytyke on August 24, 2011, 07:36 PM
Just some cheapo shoite thing
Title: Re: Stem help !!
Post by: dordymush on August 24, 2011, 11:09 PM
big hammer and smash it to fook  :daumenhoch:
Title: Re: Stem help !!
Post by: Peter J on August 24, 2011, 11:19 PM
Or just let the Man Mountain Dordy  ::) growl at it and the fooker will fall apart  :shocked:

 :daumenhoch:
Title: Re: Stem help !!
Post by: theRuler on August 24, 2011, 11:20 PM
big hammer and smash it to fook  :daumenhoch:

yes.
Title: Re: Stem help !!
Post by: tobytyke on August 24, 2011, 11:27 PM
General Concensus

Big Fookin Hammer Tomorrow  >:D  :LolLolLolLol: :LolLolLolLol:

Lee  :)
Title: Re: Stem help !!
Post by: Rodgy1970 on August 24, 2011, 11:41 PM
Wrap some insulating tape round the threads to protect them a bit.

Hammer the fook out of what's left of the stem wedge downwards, if it drops down drill a hole through the shaft, put a bolt in it, hold shaft in vice, bar through forks and turn.
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