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Technical & Reference Section => Tech and Restoration => Topic started by: Paulo on January 27, 2008, 11:42 AM

Title: Bottom Bracket Fitting Help Needed
Post by: Paulo on January 27, 2008, 11:42 AM

I've bought a US bottom bracket for my firebird and the cups are a fraction too big to fit.

I've tried using a big bolt and two big washers to coax the cups on but no luck. I would ordinarily wack with my rubber mallet but the frames just been re-chomed so don't want to try it.

So my last thought is to grind the cups down.

Are there different sized US BB's, and has anyone got any suggestions?

Cheers

P.
Title: Re: Bottom Bracket Fitting Help Needed
Post by: dwain dibbly on January 27, 2008, 11:45 AM
have you got another frame you could try the cups in??
maybe the new chrome is slightly to thick??
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Paulo on January 27, 2008, 11:56 AM

There's little chrome on the inside of the frame. It's a clean job, but I guess it still might be stopping the cups from seating.

Good idea to try the cups in another frame. I have got a goose rider I could strip and try the cups in. That'll show if the cups are the problem or the frame.

Has anyone tried to grind down either the cups or the frame.  Any advice?

P.
Title: Re: Bottom Bracket Fitting Help Needed
Post by: wildwood1971 on January 27, 2008, 12:38 PM
try freezing the cups overnite - and then fitting them one by one not letting them warm up.

Paul
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Paulo on January 27, 2008, 05:22 PM

Another good idea. I'll give that a go too.  :daumenhoch:

Thanks. I'll let you know how it goes.
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Waxintaxin on January 27, 2008, 07:33 PM
remember that they should be pretty tight and bitd ,blocks of wood and hammers
OR take it to a bike shop who will have a press

Rich
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Moose on January 28, 2008, 10:44 AM
If it does turn out to be the chrome that's a little thick and you can't cet them in - see if you can get someone with a lathe to turn the cups down slightly  :daumenhoch:
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Paulo on January 28, 2008, 07:02 PM

Has anyone come up with a good DIY cup fitting kit? Been playing around with some designs today, but I recogn the trick is to keep the cup/s square with the frame.

Send in your pics of your DIY tools. :daumenhoch:
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Waxintaxin on January 28, 2008, 07:13 PM
A Vice
Title: Re: Bottom Bracket Fitting Help Needed
Post by: TwoBobRob on January 28, 2008, 07:40 PM
I use a hydraulic press on troublesome cups.  My mates old Lengthy took 2 tonnes of pressure to push the cups in   :shocked: :shocked: :shocked:

A big vice is as good. Use some wood to spread the load over the cups a little and as mentioned, keep everything as square as possible   :)

You would probably get away with some M12 or bigger stud, 2 peices of heavy steel plate bigger and nuts  (dont use stainless steel...)  plenty of oil on everything and wind the nuts in to pull the cups in.   :)



Title: Re: Bottom Bracket Fitting Help Needed
Post by: motomagII on January 28, 2008, 07:42 PM
my standard frame was real twot to do too took me ages to get cups in they were mega tight
Title: Re: Bottom Bracket Fitting Help Needed
Post by: TwoBobRob on January 28, 2008, 07:45 PM
Yip.  Very tight tolerances. My mates was perfect though, never gave him a moments problem   :daumenhoch:


Title: Re: Bottom Bracket Fitting Help Needed
Post by: perry on January 28, 2008, 08:14 PM
this is bmx right  ::)

ive seen cups literally fall into the shell when on its side and others that were simply the wrong size

to use a lathe you need to know what size the shell is in the first place and once that calipers out i can guarantee no shell measured will be the same

decent chrome will add no notable thickness and skimming it will have it flaking off and rusting the frame

if anything more than hand tools are needed to pop some cups in then doesnt that say they are the wrong size  :uglystupid2:

id love to know do those peoples bearings spin freely or do they require a little "push" ( and thats without the cranks on )

if the cups are alloy get a file and take your time , if they are steel get measuring ( precision tools ) and if they are a close tolerance warm the shell
Title: Re: Bottom Bracket Fitting Help Needed
Post by: TwoBobRob on January 28, 2008, 09:13 PM
My bearings spin beautifully thankyou. As do my friends in his Lengthy I mentioned earlier.  No problems here.
Title: Re: Bottom Bracket Fitting Help Needed
Post by: MartyC on January 28, 2008, 09:39 PM
this is bmx right  ::)

ive seen cups literally fall into the shell when on its side and others that were simply the wrong size

to use a lathe you need to know what size the shell is in the first place and once that calipers out i can guarantee no shell measured will be the same

decent chrome will add no notable thickness and skimming it will have it flaking off and rusting the frame

if anything more than hand tools are needed to pop some cups in then doesnt that say they are the wrong size  :uglystupid2:

id love to know do those peoples bearings spin freely or do they require a little "push" ( and thats without the cranks on )

if the cups are alloy get a file and take your time , if they are steel get measuring ( precision tools ) and if they are a close tolerance warm the shell

It's all down to manufacturing tolerances, a very tight fit is unlikely to make any significant difference to bearing cups other than making them hard to fit, the bb shell will most likely "stretch" or flare to accomodate.  Get a set of vernier calipers to check the insider diameter of the bb and the outside diameter of the bb cups.  A good quality BB is more likely to have a better fit than a cheap one, that said in 1982 my Profiles were a fooker to fit to both my Patterson and then my Haro so maybe that ones not right  :LolLolLolLol:
Title: Re: Bottom Bracket Fitting Help Needed
Post by: TwoBobRob on January 28, 2008, 09:49 PM
No Marty, you're right.   They're not supposed to be loose.....
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Moose on January 28, 2008, 10:57 PM
this is bmx right  ::)

ive seen cups literally fall into the shell when on its side and others that were simply the wrong size

to use a lathe you need to know what size the shell is in the first place and once that calipers out i can guarantee no shell measured will be the same

decent chrome will add no notable thickness and skimming it will have it flaking off and rusting the frame

if anything more than hand tools are needed to pop some cups in then doesnt that say they are the wrong size  :uglystupid2:

id love to know do those peoples bearings spin freely or do they require a little "push" ( and thats without the cranks on )

if the cups are alloy get a file and take your time , if they are steel get measuring ( precision tools ) and if they are a close tolerance warm the shell

Perry, I'm left a little confused by this post - I don't quite understand what your solution is to the question, is it to warm the BB shell? With new chrome - I certainly wouldn't.
Title: Re: Bottom Bracket Fitting Help Needed
Post by: perry on January 29, 2008, 07:21 PM
yes

to over one hundred degrees hahaha

no

nothing more than a few degrees with a hairdrier on anything bike related

still dont know what the frame is
what the cups are . one piece , open bearing , sealed , alloy , steel , new , old etc
has the frame taken a knock in the past , ie is the shell still round ? , was it round in the first place ? has it ever been submitted to a measuring device ?

were the parts for the build trial fitted before the chroming ?

could wax lyrical about what machinist to take it to but would be nice to know what the parts are first lol

have you considered a 68mm threaded bb  :)
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Paulo on January 29, 2008, 09:38 PM
Struth!!!!

Loads of suggestions thanks.

The cups are for an OPC. Although the cups in question weren't test fitted before chroming, the frame did have some in which were removed. My gut feel is that these new ones are not the best quality ups and are a fraction too big.

I'll try filing them a little first, and then make up a more robust clamp to fit them. Failing that, I'm going to hit the fook out of them with a hammer! :shocked:

My concern is that if the frame gives a little to accept the cups then the chrome will flake.

I guess I'm going to have to take my time with a file.

Thanks all :daumenhoch:
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Moose on January 29, 2008, 11:10 PM
Try this, but be gentle and watch that new chrome

(http://www.radbmx.co.uk/archive/albums/e250/Christmoose/Misc/P5190008.jpg)
Title: Re: Bottom Bracket Fitting Help Needed
Post by: perry on January 30, 2008, 10:49 AM
id personally use a liberal amount of grease too , moose what would you use ?

use a long rotating stroke along the file to prevent making angled edges on the cup
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Moose on January 30, 2008, 11:00 AM
Grease is a great idea. I always use it when installing any cups (headset or BB) - longterm it will prevent them from rusting in.

Personally, I now use a vice with soft jaws for the installation of cups. If you have a 'black & decker workmate' it'll do the job just fine  :daumenhoch:
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Waxintaxin on January 30, 2008, 07:48 PM
my nos quads BB was oval lol and it took a vice ,greese and a lot of alligning cups to frme , it went in fine ,and my  redline 400 BB fell into the floval ? go figure i bet the same cups out a different packet would be as good as machining the ones you have

Rich 
Title: Re: Bottom Bracket Fitting Help Needed
Post by: Paulo on January 30, 2008, 10:23 PM


Thanks for your help guys. Moose, that bolt is identical to the one I normally use. Let the washers bend!!! :LolLolLolLol:

I do fancy getting a big f-off vice. Boys toys
Title: Re: Bottom Bracket Fitting Help Needed
Post by: steve Beech TA on January 31, 2008, 08:51 PM
My BB's were very tight, i put some grease on them and put them in with a rubber mallet, the first one i did not do this and i was scratching my head for ages as i could not get it to fit, i was hitting it that hard i thought here we go it will crack in a min, then when i put the grease on themp it still took a bit of firm tapping but it did slide in a treet it was carlube EP2 lithium grease.
Title: Re: Bottom Bracket Fitting Help Needed
Post by: simonm on November 09, 2008, 08:58 AM
Sorry to dig up an old thread but Im having the same bother with A DB BB from Halfrauds,.... hey it cost a quid so I was happy at first...  Tried clamp, smack... going nowhere.  Think I'll try the grease idea above.   I put so much pressure on the 10m rod I thought it was going to snap the rod !  Anyone ever done any serious damage to there BB or frame doing this ?
Title: Re: Bottom Bracket Fitting Help Needed
Post by: QUADROPHENIA on November 09, 2008, 10:41 AM


if i aint gonna ride it i grind the fook out of the back of the  cups on a bench grinder so then enventually slide in nice and easy with a bit of tube
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