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Technical & Reference Section => Tech and Restoration => Topic started by: Moose on September 01, 2008, 06:36 PM

Title: How do you repair a fork crown?
Post by: Moose on September 01, 2008, 06:36 PM
I have a set of forks that has a small piece missing from the fork crown (where the crown race fits). I haven't tried a crown race yet, but can you repair them? If so how or is it not worth it?
Title: Re: How do you repair a fork crown?
Post by: Bob_Acid on September 01, 2008, 06:50 PM
Is it like a chunk missing or all around ? Will it mean the race is wobbling about Phil?  ???

Title: Re: How do you repair a fork crown?
Post by: thesku11s on September 01, 2008, 06:52 PM
if the surface the crown race mounts to has a dent in it, I would just ride as normal as long as the crown race still fits. Wouldnt worry about it.

If its bad, I suppose you could eithet stick is straight in a lathe and machine the level to match the groove or braze in a filling and file it down, possibly also with some lathe at the end to make it tidy.
Title: Re: How do you repair a fork crown?
Post by: sawzall on September 01, 2008, 07:01 PM
have you got a pic ???,but by the sounds of it you could build up area with a bit of weld and grind-file to shape ;)
Title: Re: How do you repair a fork crown?
Post by: Moose on September 01, 2008, 07:04 PM
Right - off to get a picture  :daumenhoch:
Title: Re: How do you repair a fork crown?
Post by: aditup 2234 on September 01, 2008, 07:15 PM
I would be reluctant to apply too much heat, if its going on a rider. They are heat treated usually, after the assemly and "tigging" has taken place, I believe. Get it too hot and you will screw up this process.
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Title: Re: How do you repair a fork crown?
Post by: southern andy on September 01, 2008, 07:27 PM
have you got a pic ???,but by the sounds of it you could build up area with a bit of weld and grind-file to shape ;)


Phil, is this the same  problem i have with my Hutch forks i showed you. ??????????



Philip, sorry for the hijack mate but i'm interested to see if this is the same problem as i have.   :-[ :-[ :-[  :angel:
Title: Re: How do you repair a fork crown?
Post by: Moose on September 01, 2008, 07:42 PM
Don't know if you can make it out or not ...............................

(http://www.radbmx.co.uk/archive/albums/e250/Christmoose/GT/P1010417.jpg)

(http://www.radbmx.co.uk/archive/albums/e250/Christmoose/GT/P1010418.jpg)

(http://www.radbmx.co.uk/archive/albums/e250/Christmoose/GT/P1010419.jpg)

(http://www.radbmx.co.uk/archive/albums/e250/Christmoose/GT/P1010420.jpg)
Title: Re: How do you repair a fork crown?
Post by: sawzall on September 01, 2008, 08:40 PM
as far as i can make out by the pics there is a bit of the shoulder missing ??? if so just a bit of weld should build up area,and shape with sander-file ;)
Title: Re: How do you repair a fork crown?
Post by: thesku11s on September 01, 2008, 10:08 PM
have you not got a macro button (the flower!)  ;D

I suggest you get someone who works with lathes to spin the whole thing off. Then make a shim for applying the crown race,

I have to use a shim to convert between JIS and ISO, made a copper shim, works a treat.
Title: Re: How do you repair a fork crown?
Post by: MartyC on September 02, 2008, 06:01 AM
Electrical tape can work wonders in situations like this  ;)
Title: Re: How do you repair a fork crown?
Post by: OrgasmDonor on September 02, 2008, 09:48 AM
Electrical tape can work wonders in situations like this  ;)

or strips of tin foil :daumenhoch:
Title: Re: How do you repair a fork crown?
Post by: SaMAlex on September 02, 2008, 10:13 AM
Electrical tape can work wonders in situations like this  ;)
or strips of tin foil :daumenhoch:


I always used that special headset race shim material ... the stuff that come free around coke when you get it in a can
Title: Re: How do you repair a fork crown?
Post by: stuntmaster on September 03, 2008, 09:04 PM
yep same as alex as had a few forks bitd that needed that ,never had a problem after
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