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Technical & Reference Section => Tech and Restoration => Topic started by: oldschoolace on August 27, 2016, 02:47 PM

Title: *** The Jaymz Cleavage stem build thread ***
Post by: oldschoolace on August 27, 2016, 02:47 PM
So there i was, wandering round the helipad saying helo to folk and my bodge brother Jaymz offers up his last custom turned pro neck stylee stem shaft.

Thanks again Bud  :4_17_5:

At the time i thought it would be nice to combine it with the custom flex fighter he kindly gifted me the year before but i had no idea where to take it from there.

A busy week in work found me back in the workshop and sat in the corner gathering dust a block of ali kept catching my eye.

Whilst doing the ACS Wedgelok stem the lads at the waterjet firm had cut the wrong file, cutting a pair of stem blanks which they gifted me as it was their mistake  :daumenhoch:


(http://i1182.photobucket.com/albums/x455/oldschoolace/2013-06-21143531_zps14abba7c.jpg)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3464_zpss7l8z2tq.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3464_zpss7l8z2tq.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3463_zps3yeyk7dd.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3463_zps3yeyk7dd.jpg.html)


Been thinking about alsorts of weird and wonderfull ways to make it boltless but i think i may make this one simpler  :daumenhoch:

The cleavage reference will become evident as the buld develops  ;)
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: griff on August 27, 2016, 04:21 PM
I love you Clinton
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: Jaymz on August 27, 2016, 04:29 PM
 explosion awesome.
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: oldschoolace on August 27, 2016, 05:31 PM
Had a little go at squaring up the sides ( waterjet cutting wont cut perfectly square through 50mm )
Still had a course grit on my sanding wheel from a previous job and its left a lovely machine marks look that deep enough to feel. Thinking of keeping them  :D


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3465_zpsjyxm9njp.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3465_zpsjyxm9njp.jpg.html)
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: oldschoolace on August 31, 2016, 07:27 PM
Broke out the big guns today and spent longer than I should have done drilling the hole for the bars


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3473_zps98cs1vfi.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3473_zps98cs1vfi.jpg.html)
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: Jaymz on August 31, 2016, 08:07 PM
Beast of a drill. Took ages doing mine too
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: oldschoolace on August 31, 2016, 08:14 PM
Yeah think my 16 year old dinky table top pillar drill is on its last legs. Fair bit of play in the lower bearing.
Don't think the vibrations of boring massive holes in random bits of T6 over the years has helped  :LolLolLolLol:


Got my £35 quid out of it.... wonder if b&q will take it back?  ;D
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: MartyC on September 01, 2016, 12:01 PM
It's definitely a chunky piece of kit
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: BMX1973 on September 01, 2016, 06:40 PM

Cool  :coolsmiley:
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: chubby on September 01, 2016, 09:13 PM
Yeah think my 16 year old dinky table top pillar drill is on its last legs. Fair bit of play in the lower bearing.
Don't think the vibrations of boring massive holes in random bits of T6 over the years has helped  :LolLolLolLol:


Got my £35 quid out of it.... wonder if b&q will take it back?  ;D

Think lidl/aldi are flogging some  :teef:
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: oldschoolace on September 05, 2016, 07:18 PM
Discovered the source of the excessive vibrations today  ::)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3483_zpsovrvm6xs.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3483_zpsovrvm6xs.jpg.html)
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: oldschoolace on September 05, 2016, 07:35 PM
Dug out the father in laws vice and cracked on with the drilling  :)

once done it was time to split the block

 (http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3485_zpsjnrwelwh.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3485_zpsjnrwelwh.jpg.html)
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: oldschoolace on September 05, 2016, 07:45 PM
A few hours on the sanding disc and its starting to take shape  :daumenhoch:


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3490_zpsyf08a0vo.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3490_zpsyf08a0vo.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3491_zpszxixjxwb.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3491_zpszxixjxwb.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3492_zpsjoqes7vh.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3492_zpsjoqes7vh.jpg.html)


Fit on the bars and shadow gap are perfect  :)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3493_zpssw2mcnfl.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3493_zpssw2mcnfl.jpg.html)
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: Taipan on September 05, 2016, 07:48 PM
Top skill's fella  :daumenhoch:

Mate if Radbmx did a who's got talent? you'd win it hands down  :daumenhoch:
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: Jaymz on September 05, 2016, 08:21 PM
Looking  8) 8) so far clint
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: oldschoolace on September 06, 2016, 03:06 PM
Swopped out the sanding disc for a fresh one and got some lovely machine marks that really catch the light  :)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3498_zpshgs4j8x3.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3498_zpshgs4j8x3.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3499_zps167kzzx9.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3499_zps167kzzx9.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3500_zpspu7heowi.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3500_zpspu7heowi.jpg.html)
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: chubby on September 07, 2016, 08:44 AM
Great job again chum, best part is I'm in need of a funky stem  :daumenhoch:
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: Gnarlyscoots on September 07, 2016, 11:46 PM
Clint, your skills never cease to amaze me buddy  :smitten:

( I would like an ACS 55 slant stem when you're next banging one out please  :whistle: )
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: factory pilot on September 08, 2016, 05:43 PM
Clint this is seriously cool engineering mate ... I'm really impressed  :4_17_5:
Title: Re: *** The Jaymz Cleavage stem build thread ***
Post by: MartyC on September 10, 2016, 09:56 AM
That's a busty old bird for sure, love the machined type finish too  :daumenhoch:
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