RADBMX.CO.UK

Old School BMX 1980 - 1988 => Old School Freestyle (frame stands and kickturns galore!) => Topic started by: oldschoolace on July 12, 2014, 09:05 PM

Title: ****Zeronine Ultra build thread****
Post by: oldschoolace on July 12, 2014, 09:05 PM
Hi Gents  :)

My latest project turned up today and i thought it may be interesting to do a build thread rather than the usual secret build and big reveal thing.

I first saw one of these on the museum a while back when Gary the owner listed his frame and forks which at the time was the only one on there. Recently i have find myself collecting more and more oddball freestyle bits and exotica. When this popped up the other week i had to have it for the collection  :)


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_0455_zps1d1f2d1e.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_0455_zps1d1f2d1e.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_0456_zps67079967.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_0456_zps67079967.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_0458_zps6ebe340c.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_0458_zps6ebe340c.jpg.html)


The frame needs a few repairs and will need the chrome stripping. The seller included a set of forks which were as close to the originals as he could find but personally, besides the frame i think the original spec bike is a little bland so i plan to lose the forks and customise a set to look more freestyle.

An original example:



(http://bmxmuseum.com/forsale/bike_show_035_blowup.jpg)



With 3d printing, waterjet cutting and god knows what else planned for this build be sure to tune in folks  :daumenhoch:

Clint


Title: Re: ****Zeronine Ultra build thread****
Post by: Retrodan72 on July 12, 2014, 09:09 PM
Looking forward to watching this one Clint.  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: griff on July 12, 2014, 09:47 PM
Go for it Clinton
Title: Re: ****Zeronine Ultra build thread****
Post by: Jaymz on July 12, 2014, 10:23 PM
Awesome, get your bodge on
Title: Re: ****Zeronine Ultra build thread****
Post by: Mat on July 12, 2014, 10:31 PM
Interesting bit o kit our furball
Title: Re: ****Zeronine Ultra build thread****
Post by: glenboy on July 12, 2014, 10:58 PM
Rare bike bet Pooch is sick as I bet his was the only other one on the uk shores , rare frame and very unusual love the frame slanders on these
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on July 12, 2014, 11:30 PM
He was good enough to send me an article from bitd reviewing the bike  :daumenhoch:
Del is already working his amazing magic for this build  ;)
Title: Re: ****Zeronine Ultra build thread****
Post by: Jaan on July 13, 2014, 03:48 PM
That's going to be sweet Clint.  Are you painting yours blue?
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on July 13, 2014, 04:38 PM
Not sure on the colour yet Chris, thinking maybe multi coloured parts with splatter in those colours  :-X
If so, one colour will be governed by the pedals our kid prints off ;)
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on July 14, 2014, 05:57 PM
 >:(  :yahoo_silent:
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on July 30, 2014, 10:14 PM
Well there's obviously not much going on with this, you've got my addy I expect it delivered Friday Clint  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on July 30, 2014, 11:31 PM
Well there's obviously not much going on with this, you've got my addy I expect it delivered Friday Clint  :daumenhoch:

 :LolLolLolLol: perfection takes time..... And no fooker will sell me some 1/2 inch sealed bearing pedals  :yahoo_silent:
Title: Re: ****Zeronine Ultra build thread****
Post by: OrgasmDonor on July 31, 2014, 07:07 PM
that's gonna be cool  :daumenhoch: there was one of these on USebay 2004ish nos f+f in red $120 (back when it was about $2.54 to the £1 and shipping was cheap as fook, anyway, never went for it and fookin regretted it ever since
Title: Re: ****Zeronine Ultra build thread****
Post by: bodamus on August 01, 2014, 03:49 PM
Lovely and rare looking forward to seeing it built up :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: BMX1973 on August 03, 2014, 11:47 AM
Nice dropouts, something different  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: QUADROPHENIA on August 07, 2014, 07:04 AM


See a complete one of these in the rad shop yesterday
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on August 19, 2014, 02:56 PM
Plans are afoot  ;)


(http://i1182.photobucket.com/albums/x455/oldschoolace/1408456317390_zps1a4c7ece.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/1408456317390_zps1a4c7ece.jpg.html)
Title: Re: ****Zeronine Ultra build thread****
Post by: Mat on August 19, 2014, 06:35 PM
Peggles from outta space, like it.

Space peggles rock  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on August 19, 2014, 06:51 PM
 :LolLolLolLol: space peggles, love it  ;D
They shal be known as that from now on!
Had to pick a colour to print them in before.....  :-X
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on August 19, 2014, 08:47 PM
It's on there somewhere ;)


(http://i1182.photobucket.com/albums/x455/oldschoolace/MakerBot-Filament2_zpsc072536f.jpg)
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on August 20, 2014, 04:20 PM
Set at its highest resolution it will take around 14 hours to do both pedals   :shocked:

(http://i1182.photobucket.com/albums/x455/oldschoolace/1408535905431_zpsa330bb75.jpg)
Title: Re: ****Zeronine Ultra build thread****
Post by: dp and chopper dude on August 20, 2014, 04:43 PM
 :4_17_5: I was wondering when people would start 3D printing parts. They look ACE!
I hope I didn't mither you too much at MK  :-[
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on August 20, 2014, 04:45 PM
 :LolLolLolLol: Not at all bud always up for good banter  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on August 20, 2014, 05:05 PM
Me want space peggles
Title: Re: ****Zeronine Ultra build thread****
Post by: CustardLips on August 20, 2014, 05:13 PM
Plans are afoot  ;)


(http://i1182.photobucket.com/albums/x455/oldschoolace/1408456317390_zps1a4c7ece.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/1408456317390_zps1a4c7ece.jpg.html)
Zeronine shapes in the peggles, nice touch Clint.   :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: Badbaldie on August 20, 2014, 06:04 PM
awsum
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on August 23, 2014, 12:10 PM
Draught prototype done, tolerances checked and ready to rock with a full print including zeronine knurling pattern  8)

(http://i1182.photobucket.com/albums/x455/oldschoolace/1408791570690_zps45f462d7.jpg)
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on August 23, 2014, 12:32 PM
That is foooooooookin amazing Clint, still gonna buy you your own when my numbers come up  :LolLolLolLol:
Now to find some wellgo peggles  :whistle:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on August 23, 2014, 12:40 PM
It's like being stood at the top of the stairs waiting to go down on Christmas morning  :D
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on August 23, 2014, 11:26 PM
Forgot to say, big thanks to the lad in the second field at MK who sold me the Wellgo wam-b2 1/2 sealed bearing pedals. Thought i would never find some.  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: Badbaldie on August 23, 2014, 11:40 PM
 "wantit"    awsum
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on August 24, 2014, 10:26 PM
Forgot to say, big thanks to the lad in the second field at MK who sold me the Wellgo wam-b2 1/2 sealed bearing pedals. Thought i would never find some.  :daumenhoch:
For a tenner  :whistle:

He was called Rick or Lauren if you dialed the number wrong  :yahoo_silent:
Title: Re: ****Zeronine Ultra build thread****
Post by: Tachikoma on August 28, 2014, 06:17 PM
nice work clint  :LolLolLolLol:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on August 28, 2014, 07:27 PM
Cheers bro. Took me ages drawing it on ms paint well enough for you to make a 3d file and print it  :LolLolLolLol:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on August 30, 2014, 09:07 PM
Update from my man Dan, The zeronine knurling was proving difficult to get clean on the underneath of the pedal so we are going with a two part strategy using acetone to chemically bond the two halfs together.


(http://i1182.photobucket.com/albums/x455/oldschoolace/1409349766953_zps5c6fdbb8.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/1409349766953_zps5c6fdbb8.jpg.html)


Interestingly the fine print lines can be smoothed out with a technique called fume polishing which not only give great results but may be useful with plastic part resto's like seats and pedals.

The pedals are a much finer print than this owl but you can see how effective it is  :daumenhoch:


(http://sinkhacks.com/wp-content/uploads/2014/04/JWE_0468-635x421.jpg)
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on August 30, 2014, 09:53 PM
A spot of background reading reveals this fume polishing lark is a touch hazardous..... whats the worst that could happen!!!, we dont see too many seagulls in Manchester  ;D
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on August 30, 2014, 10:59 PM
 :whistle:
Or owls in Falmouth  :LolLolLolLol:
Title: Re: ****Zeronine Ultra build thread****
Post by: Tachikoma on September 03, 2014, 11:31 AM
i'll get the first pair mailed out to you in a week or two, been busy a fluff this month!
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on December 18, 2014, 01:31 PM
Well it took a visit from the man himself but the pedals are finally here. Will get them bonded, fume polished and mount the spindle later this week  :smitten:


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_0826_zps12e447d3.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_0826_zps12e447d3.jpg.html)
Title: Re: ****Zeronine Ultra build thread****
Post by: brakedancer on December 18, 2014, 04:13 PM
sexy....
Title: Re: ****Zeronine Ultra build thread****
Post by: Mat on December 18, 2014, 04:41 PM
Top work Our Teak Tweaker


Title: Re: ****Zeronine Ultra build thread****
Post by: PauloDurrantez on December 18, 2014, 04:51 PM
So cool man. Good skills, they're a work of art...
Title: Re: ****Zeronine Ultra build thread****
Post by: monkian on December 18, 2014, 05:15 PM
Absolutely mental!!! :shocked: :D 8)
Title: Re: ****Zeronine Ultra build thread****
Post by: bobbbbsy on December 18, 2014, 05:23 PM
freestylers bore me normally but that is pretty cool.
Title: Re: ****Zeronine Ultra build thread****
Post by: Badbaldie on December 18, 2014, 05:44 PM
o yes......................... AWSUM
Title: Re: ****Zeronine Ultra build thread****
Post by: Darren KAP on February 21, 2015, 12:00 AM

 Loooove it Clint , it's gonna look the nuts  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on March 11, 2016, 05:59 PM
Wow has it really been over a year?  ???

well MK will be here before we know it so time to crack on.
Dug the frame out last night and there's trouble at mill....   :-\
Title: Re: ****Zeronine Ultra build thread****
Post by: factory pilot on March 11, 2016, 07:11 PM
Gonna be cool this one Clint ....  "wantit" 3D printer shit .... It's the future!  :LolLolLolLol:
Amazing stuff all the same mate :4_17_5:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on March 11, 2016, 09:01 PM
I knew the frame had seen plenty of freestyle action bitd but i hadnt really scrutinized it too closely until last night.

The freewheel side of the dropout has some heavy scoring

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2437_zpscymgniek.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2437_zpscymgniek.jpg.html)



Both tubes under the rear standers will need some serious work

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2440_zpsbnfxlgzm.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2440_zpsbnfxlgzm.jpg.html)


As will one of the dented and bent top tubes

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2436_zps27puc8fa.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2436_zps27puc8fa.jpg.html)

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2441_zpsvogoepij.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2441_zpsvogoepij.jpg.html)


And the seat mast  :(

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2435_zps3phffx9x.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2435_zps3phffx9x.jpg.html)
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on March 11, 2016, 09:16 PM
My plan is to strip the chrome and fill the dents with silver solder once i have worked out the worse of them.
With that in mind i set about making a frame block  :daumenhoch:

Frame blocks work by clamping them around the dented area, heavily greasing and rotating whilst slowly tightening the clamp to coax out the dent. Any dent in a tube will distort the area around it and often returning the area to a perfect circle can all but remove some dents  :)

I dug out an offcut of ali and cut it into two equal pieces.

4 holes were drilled, countersunk and tapped to hold bolts and a hole the same diameter as the tube to be worked was drilled through each half of the paired block

(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2433_zpsfavv3vz7.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2433_zpsfavv3vz7.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2431_zpstgjlckqi.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2431_zpstgjlckqi.jpg.html)


I used a wood spade bit that i had ground down a little so it was just under the tube diameter.
Once the hole was drilled i could tidy it up and bore it out to the exact diameter with a littler drum sanding bit.


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2423_zpsfs1anlvr.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2423_zpsfs1anlvr.jpg.html)


Perfecto  :daumenhoch:


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2430_zpsejpuzsfx.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2430_zpsejpuzsfx.jpg.html)

Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on March 11, 2016, 10:33 PM
Ahhhhh, that's man drilling then  :teef:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on March 12, 2016, 01:01 PM
Yup  :LolLolLolLol:

Whenever i dissapear into the workshop for bike stuff i tell the missus im off to do man things  ;D
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on March 17, 2016, 02:02 PM
Made myself a dinky micro stem today  :LolLolLolLol:


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2469_zpss3fwefq5.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2469_zpss3fwefq5.jpg.html)


Decided to remove as much materiall as possible off the back of the tube straightener so i could get into the tight areas like the top tube. Put a little 6mm steel shaft into the body to help get a better grip when rotating it  :)
Title: Re: ****Zeronine Ultra build thread****
Post by: Jaymz on March 17, 2016, 03:08 PM
cool
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on March 30, 2016, 07:03 PM
Finally got round to picking up a flat chainwheel ripe for waterjet cutting  :)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2477_zpsfgdbyjlm.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2477_zpsfgdbyjlm.jpg.html)


Sorry Rich I won't be straying into mid school just yet  :LolLolLolLol:
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on March 30, 2016, 07:27 PM
Don't know what you're missing mate  explosion
Title: Re: ****Zeronine Ultra build thread****
Post by: deeman on April 09, 2016, 08:00 PM
Looking forward to this Clint....top innovation  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: bodamus on April 10, 2016, 10:26 PM
How's this one coming along looking forward to it fistblump
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on June 02, 2016, 05:04 PM
Slowly creaping ahead with this build. Whilst in Japan I thought it only good practice to make good use of our kids printer. Got a few quick draughts of an idea down and a few other little bits to try too  :daumenhoch:


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_2932-1_zpsuzja3qlw.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_2932-1_zpsuzja3qlw.jpg.html)
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on June 02, 2016, 05:11 PM
He done them fookin peggles then ???
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on June 02, 2016, 06:59 PM
Not yet but I should have a few printed goodies in my case on the way homeb :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on June 02, 2016, 08:20 PM
Not yet but I should have a few printed goodies in my case on the way homeb :daumenhoch:

What's he doing with em !!!
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on July 02, 2016, 05:58 PM
Rotor cover done  :daumenhoch:


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3253_zpswwelh10r.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3253_zpswwelh10r.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3255_zpszblxsjbk.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3255_zpszblxsjbk.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3258_zpsk5zsxiwy.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3258_zpsk5zsxiwy.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/Mobile%20Uploads/DSC_3257_zpskjbktvkx.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/Mobile%20Uploads/DSC_3257_zpskjbktvkx.jpg.html)


Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on July 02, 2016, 06:00 PM
Now that is possibly the best thing you've done mate

Sent from my HTC One M9 using Tapatalk

Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on September 03, 2016, 04:40 PM
With MK out of the way for another year thought turn back to the lengthy build that it the ultra.
Today ive been mulling over the paint job. With the damage to the frame it needs the chrome stripping to repair properly.
Whilst i was initially annoyed that i would need to lose the chrome i have decided to go with it and use it as an opportuntity to do something a little different with the colour scheme.

A distant 80's video popped into my head with its momentary flashes of splatter colour. After a while searching the net in vain i found it  :)

Take a look, its a proper trip down 80's memory lane.

Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on September 03, 2016, 05:03 PM
Spraying DM's to match then ???
Title: Re: ****Zeronine Ultra build thread****
Post by: CustardLips on September 03, 2016, 05:53 PM
Splatter paint job and a green suit... you'll look the bollocks Clint.  :LolLolLolLol:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on September 03, 2016, 05:58 PM
You know it Nick  :slayer:

dm's to match  ;)
Title: Re: ****Zeronine Ultra build thread****
Post by: 20to26 on September 04, 2016, 08:10 AM
Full on custom - can't wait to see
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on December 06, 2016, 07:41 PM
Slowly slowly catchy monkey. Frame is off the the chrome stripper later this week and ive decided some custom grips are needed  :daumenhoch:


(http://i1182.photobucket.com/albums/x455/oldschoolace/image_zpsvyfdxegi.png) (http://s1182.photobucket.com/user/oldschoolace/media/image_zpsvyfdxegi.png.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/image2_zpscbp4mprp.png) (http://s1182.photobucket.com/user/oldschoolace/media/image2_zpscbp4mprp.png.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/image3_zpswwcbaspx.png) (http://s1182.photobucket.com/user/oldschoolace/media/image3_zpswwcbaspx.png.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/image5_zps6cbjew7o.png) (http://s1182.photobucket.com/user/oldschoolace/media/image5_zps6cbjew7o.png.html)
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on December 06, 2016, 08:50 PM
How long will he take to do them then ???

Sent from my HTC One M9 using Tapatalk

Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on December 06, 2016, 08:55 PM
Darken the teal slightly for my  pair  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on December 06, 2016, 09:13 PM
Darken the teal slightly for my  pair  :daumenhoch:

Teal is darker, just looked lighter with all the snazzy lighting on it  ;)

Design is done, just need to decide which company has the best rubber filament for 3d printing  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on December 06, 2016, 09:14 PM
Darken the teal slightly for my  pair  :daumenhoch:

Teal is darker, just looked lighter with all the snazzy lighting on it  ;)

Design is done, just need to decide which company has the best rubber filament for 3d printing  :daumenhoch:
They do look splendid old chap 😍😍

Sent from my HTC One M9 using Tapatalk

Title: Re: ****Zeronine Ultra build thread****
Post by: griff on December 06, 2016, 09:19 PM
What trickery is this?  :teef: :4_17_5:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on December 06, 2016, 10:54 PM
Wonders of modern tech Griff...... Hopefully  :LolLolLolLol:
Title: Re: ****Zeronine Ultra build thread****
Post by: factory pilot on December 07, 2016, 08:53 AM
It's all looking very sexy Clint  :4_17_5:
Title: Re: ****Zeronine Ultra build thread****
Post by: markstrong10 on December 07, 2016, 05:49 PM
Love this thread....what's next?  :4_17_5:
Title: Re: ****Zeronine Ultra build thread****
Post by: fischflo on December 07, 2016, 06:09 PM
...had fogotten we've gone 3D already ..  :2gunsfiring_v1:
Title: Re: ****Zeronine Ultra build thread****
Post by: Funkyworm on December 07, 2016, 07:03 PM
Witchcraft i tell ya !
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on February 24, 2017, 07:56 PM
Got the frame back from being stripped at Leigh metal polisher today. came up better than i had hoped  :daumenhoch:

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4173_zpsqz9jk8sp.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4173_zpsqz9jk8sp.jpg.html)

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4172_zps0elsfrzu.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4172_zps0elsfrzu.jpg.html)

Plenty of fettling needed, first of which is to sort this out  :)

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4170_zpsdalvoztm.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4170_zpsdalvoztm.jpg.html)

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4171_zpsi9tvwkqx.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4171_zpsi9tvwkqx.jpg.html)


Best get practicing with the brazing torch to get these sorted too.

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4169_zpszbaoc3ig.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4169_zpszbaoc3ig.jpg.html)

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4167_zps21ybqhkr.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4167_zps21ybqhkr.jpg.html)

And plenty of filing in the pipeline too

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4166_zpsjairrqgt.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4166_zpsjairrqgt.jpg.html)


Its a super slow burner but its moving  :LolLolLolLol:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on February 25, 2017, 02:32 PM
Tried a stout ratchet strap and a large block of wood along the length of the top tube to try and tease it straight but no luck.

Not to be outdone i have ordered a 16mm cable clamp

(https://images-na.ssl-images-amazon.com/images/I/61e2Y1MHtIL._SY355_.jpg)

plan is to remove the U bolt and use the block as a puller with a couple of long bolts  :)
Title: Re: ****Zeronine Ultra build thread****
Post by: dancetothedrummersbeat on February 25, 2017, 02:41 PM
Good luck in getting it fixed Clint. Are you in work today? I'll round your way in about an hour if you're around?
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on February 25, 2017, 02:49 PM
In every saturday mate  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: CustardLips on February 25, 2017, 03:00 PM
Looking forward to seeing this unfold Clint... keep up the good work.  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: Andyboy77 on February 26, 2017, 06:25 PM
How could I miss this?  :shocked:  This is just amazing! The pedals and the rotor cover are first class!  :4_17_5:  Can't wait to see those grips.  :daumenhoch:

Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on February 26, 2017, 06:29 PM
Did come out well, was expecting it to be awful 😂😂

Sent from my HTC One M9 using Tapatalk

Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on March 06, 2017, 05:44 PM
Another step closer today.
Cable clamp finally arrived and the temptation to have a little play was too great.
Once i had cut the pointy towers off and ground the inside of the clamp smooth i offered it up to the bent tube only to discover the clamp was a little too thick to slide down far enough to meet the dent.
10 mins on the grinder and it was a perfect fit  :daumenhoch:

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4202_zpsi5ueulse.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4202_zpsi5ueulse.jpg.html)

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4203_zpsltqkwfer.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4203_zpsltqkwfer.jpg.html)


I cut a few lengths of 10mm threaded rod and drilled a scrap of aluminium to form a clamp end.
The whole thing was mounted over a 4 inch plank of ash timber


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4205_zpsscmho8ak.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4205_zpsscmho8ak.jpg.html)

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4206_zpsfnvmelmp.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4206_zpsfnvmelmp.jpg.html)



I started to tighten the nuts and slowly but surely the top tube began to move back where it belonged.


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4208_zps4tamvumb.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4208_zps4tamvumb.jpg.html)

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4207_zpshryxtnuj.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4207_zpshryxtnuj.jpg.html)

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4209_zpsyrbscqma.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4209_zpsyrbscqma.jpg.html)


Once tight to the timber i released the clamps and although much better it wasnt bob on so i cut i fine dip in the timber to pull the tube beyond straight, knowing it would relax straight one i released the pressure  :daumenhoch:


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4210_zpsqpaorto4.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4210_zpsqpaorto4.jpg.html)


Once straight it was time to break out the rounding tool i made. A slow process of tightening the nuts coupled with rotating the tool with plenty of oil soon had the tube back to being as round as it could be, leaving just the dent to be filled.


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4212_zpsr9rufqh5.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4212_zpsr9rufqh5.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4213_zps6dmlbin0.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4213_zps6dmlbin0.jpg.html)


Im no metalworker but im pretty pleased with the results  :daumenhoch:


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4214_zpsh5kcidjy.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4214_zpsh5kcidjy.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4216_zpsxqbk5ivz.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4216_zpsxqbk5ivz.jpg.html)



Title: Re: ****Zeronine Ultra build thread****
Post by: deeman on March 06, 2017, 06:12 PM
Fantastic work Clint.....  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: Jaymz on March 06, 2017, 06:22 PM
Awesome stuff
Title: Re: ****Zeronine Ultra build thread****
Post by: Andyboy77 on March 06, 2017, 08:06 PM
Great ideas, awesome self-made tools and and a fantastic outcome!  :4_17_5:



Title: Re: ****Zeronine Ultra build thread****
Post by: CustardLips on March 06, 2017, 08:44 PM
Top bodging Clint. Your like the Fred Dibnah of Bmx.  :LolLolLolLol:
Title: Re: ****Zeronine Ultra build thread****
Post by: griff on March 06, 2017, 11:16 PM
Loving this  :4_17_5:
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on March 06, 2017, 11:19 PM
Impressed with that chum 👍👍

Sent from my HTC One M9 using Tapatalk

Title: Re: ****Zeronine Ultra build thread****
Post by: monkian on March 06, 2017, 11:29 PM
I think I'm a little bit in love with Clint.
Damn, did I say that out loud  ::) ;D

Pure awesomeness mate  8) :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: McQUEEN on March 07, 2017, 07:56 AM
one for the Discovery Channel! A great thread!!
Title: Re: ****Zeronine Ultra build thread****
Post by: In2bmx on March 07, 2017, 08:34 AM
Great thread ! Top Skillz  :4_17_5: :4_17_5:
Title: Re: ****Zeronine Ultra build thread****
Post by: insectbones on March 12, 2017, 09:01 AM
Ace job on pulling the toptube straight  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: Taipan on March 28, 2017, 07:01 AM
Man's a bloody genius!  Who needs Ed China? When rad has its own resident Jack of all trades  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: Robbo on March 28, 2017, 08:35 PM
Awesome work!  8)
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on June 24, 2017, 07:16 PM
Time isnt my own recently but the arrival of some long awaited brazing rods this morning proved to much of a temptation  :D


before

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4167_zps21ybqhkr.jpg)



After some 'Learning on the job'

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4445_zpsrdlfvgex.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4445_zpsrdlfvgex.jpg.html)

(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4448_zpsgdotnnwl.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4448_zpsgdotnnwl.jpg.html)



Plenty more to do and it took a while using mapp gas but happy with my first effort  :)
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on June 24, 2017, 07:23 PM
Move over Brian & Bernie  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: Andyboy77 on June 24, 2017, 07:29 PM
Is this a common method to repair damaged dropouts and other dents, or did you try something new? This looks good and solid  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on June 25, 2017, 01:26 PM
It's one way Andy. Some just drop a weld in there and grind it flat. I quite like the idea of retaining the history to a degree. Imagine how it must have rode with the chain grinding against the inside of the drop  :shocked:
 There is also the added knowledge for a potential buyer of any work it may have had done
Title: Re: ****Zeronine Ultra build thread****
Post by: Andyboy77 on June 25, 2017, 02:37 PM
Thanks for the info Clint.  :daumenhoch:
I think I've seen some people using this method at repairing bodywork of old cars too. It looks like it's also well suitable for cleaning up the edges in case there are some tiny notches. 
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on June 25, 2017, 03:10 PM
It's harder to build up any great thickness with mapp gas. Wouldnt want to do any large joints with it but its ideal for minor dings and scrapes as it flows really easily with a touch of flux. Next job is to have a go at the crack in the keyhole in the seatmast
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on June 26, 2017, 04:27 PM
Got the dent in the top tube sorted today and cut a slot into the seat mast crack ready for repairing


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4452_zpsngtuyhn9.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4452_zpsngtuyhn9.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4450_zpsbzetbf7w.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4450_zpsbzetbf7w.jpg.html)


(http://i1182.photobucket.com/albums/x455/oldschoolace/DSC_4451_zpsyvtdk3xq.jpg) (http://s1182.photobucket.com/user/oldschoolace/media/DSC_4451_zpsyvtdk3xq.jpg.html)
Title: Re: ****Zeronine Ultra build thread****
Post by: Taipan on June 26, 2017, 04:44 PM
Awesome fettling!  :daumenhoch:
Title: Re: ****Zeronine Ultra build thread****
Post by: CustardLips on June 26, 2017, 04:53 PM
Awesome fettling!  :daumenhoch:

As always.  :4_17_5:
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on June 26, 2017, 04:54 PM
You gonna braze that crack ??

Sent from my HTC One M9 using Tapatalk

Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on June 26, 2017, 06:41 PM
You gonna braze that crack ??

Sent from my HTC One M9 using Tapatalk

That's the plan. Ordered a length of 22.2 Ali to give something to braze up to
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on June 26, 2017, 07:03 PM
You gonna braze that crack ??

Sent from my HTC One M9 using Tapatalk

That's the plan. Ordered a length of 22.2 Ali to give something to braze up to
Using a solid post on it ??

Sent from my HTC One M9 using Tapatalk

Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on June 26, 2017, 07:25 PM
Nah be plenty strong enough once it's done... Hopefully
Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on September 15, 2017, 12:48 PM
Just found out our Dan has managed to wangle a set of the pedals printed in Ali from a company he uses at work. Cant wait to see em  :)
Title: Re: ****Zeronine Ultra build thread****
Post by: chubby on September 15, 2017, 12:57 PM
2 pairs wasn't it

Sent from my HTC One M9 using Tapatalk

Title: Re: ****Zeronine Ultra build thread****
Post by: oldschoolace on September 15, 2017, 01:56 PM
Hopefully but would be happy with just the one set  :D
Title: Re: ****Zeronine Ultra build thread****
Post by: Retrodan72 on September 15, 2017, 02:06 PM
I go away from the forum for a few months and I miss all the updates on this, dickhead I am.

Great work Clint.  :4_17_5:
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